Provision instead of purchase
The project-specific SLD is provided by Batsch.
Technology and operation from a single source
Industrial solvent recycling
through vacuum distillation.
Ch.Batsch Verfahrenstechnik GmbH develops and operates industrial vacuum distillation systems for recovering contaminated solvents. The SLD combines distillation, sensor-based process control and remote monitoring for paint and flushing processes, particularly in the automotive industry. After initial validation, the recovered solvent is returned directly to production in a fully integrated Closed Loop.
From truck axles to luxury vehicle bodies · On-site recovery · Fully integrated Closed Loop
Distillation as a Service
Solvent recycling without your own
capital equipment investment.
Under the operating model, Batsch provides the SLD and assumes responsibility for technical operation, remote monitoring and service. You use the recovery capacity while we remain responsible for the technology.
Operation & monitoring
Batsch operates and remotely monitors the distillation process.
Service included
Maintenance, cleaning, spare parts and wear parts are included in the model.
Subject to technical suitability and an individual contractual agreement.
96 – 98.5%in automotive OEM trial distillations*
Dynamic process controlindividually sensor-controlled and monitored 24/7
Closed Loopfully integrated solvent circuit
800 – 10,000 l/daycurrent customer range through modular installation**
* The achievable value depends on the solvent, contamination and process conditions. ** Current Batsch customer range; each system configuration is engineered for the individual project.
The SLD Distillation System
Distillate replaces
virgin solvent.
Following initial validation, the SLD reliably separates contaminants and returns the distillate directly to production. Regular sampling monitors quality, while separate solvent handling between recovery and reuse is eliminated.
96 – 98.5%
recovery in two automotive OEM trial distillations using real contaminated solvent.
→
Batsch in film
The Closed Loop.
Clearly explained.
How distillate replaces virgin solvent – and how the system, sensor technology and digital operation work together.
Investment and system operation by Batsch
You need the result.
Not your own system.
On your site / pay per use
Distillation as a Service
From 15,000 litres of contaminated solvent per month, the system can be installed at your plant under the operating model. Batsch carries the investment in the SLD and assumes technical responsibility for the system.
- No equipment purchase or capital investment
- Fully automated continuous operation
- Remote monitoring and technical operational support
- Maintenance, cleaning, spare parts and wear parts included
- Minimum contract term of two years
Installation on-site
Technology already operating
in production plants.
Batsch systems operate in international production environments throughout Europe as well as in Mexico and India. Applications range from painting truck axles to luxury vehicle bodies.
Ch.Batsch Verfahrenstechnik GmbHEuropeMexicoIndia
Modular installation and system planning
From a single module
to a complete system line.
Batsch integrates the system into existing utility, tank and production structures. Modular installation allows distillation capacity to grow with the actual solvent stream.
Current customer range800 l/dayto10,000 l/day
Ch.Batsch Verfahrenstechnik GmbH
Built from experience.
Advanced digitally.
Ch.Batsch Verfahrenstechnik GmbH develops and operates industrial vacuum distillation systems for the recovery and reuse of contaminated solvents, particularly from industrial paint processes and the automotive industry.
Quality managementDIN EN ISO 9001:2015
FAQ
What matters
before you start.
Can recovered purge solvent be reused in paint robots?+
Yes. Direct reuse after initial validation is a prerequisite for Batsch installations. All current Batsch customers return the recovered solvent directly to their production process in a fully integrated Closed Loop.
Do we have to purchase a system?+
No. Under the operating model, Batsch provides the system at the customer site and assumes the agreed technical operation and service responsibilities.
Which recovery rate is realistic?+
Two automotive OEM trial distillations achieved 96 to 98.5 percent. The reliable project value is determined using your actual material.
A trial distillation with your actual material determines recovery rate, distillate quality and economic potential.